|
Blacking
of iron and steel at room temperature
A process developed for safe and reliable use in factories
and workshops
A simple and cost effective
process for chemically blacking iron and steel
at room temperature is now available, requiring
no chemical knowledge and producing no environmental
hazard. Blackfast Chemicals process is
suitable for engineering works, workshops and
toolrooms. By straightforward immersion in a
series of tanks precision engineered components
are rendered a deep black with no change to
their overall dimensions. The benefits are lower
cost, fast turn around of finished product,
reduction in component stocks, flexibility and
inhouse quality control.
The simple nature of the room
temperature process means a Blackfast line is
equally suitable for factory production employing
a fully or semi automatic line or for a manual
line in a small workshop or toolroom.
Unlike the conventional method
of blacking, whereby components are immersed
for 30 minutes in cauldrons containing chemicals
boiling at 140 C, the room temperature process
is essentially non-hazardous and is quick and
easy to use. The blacking solution does not
carry a toxic or corrosive label. It is a safe,
odourless solution used in water at a strength
of 1 part solution to 3 parts water. Those companies
that operate their own hot blacking line, or
are considering changing their finishing process,
can benefit in the following ways by adopting
a room temperature blacking line. There is no
expensive capital equipment required - plastic
or rubber lined tanks will do. Extraction equipment
is either minimal or not necessary as there
is no damage to the fabric of the facility -
a common fault given the corrosive nature of
the fumes from the hot blacking line. There
are no heating costs, the solution can be used
immediately and does not require 2 hours to
reach operating temperature. There are no salts
that subsequently leach out into holes and small
orifices. A short dwell time allows rapid throughput
of production and high coverage per gallon.
The health benefit to the operator is immeasurable.
The
Blackfast solution control is simple and replenishment
is achieved by topping-up. Dumping is not necessary
as with other systems. The Blackfast process
is convenient and can be located anywhere without
the need for ventilation or complicated control
procedure. The solutions are stable, reliable
and surprisingly easy to maintain.
A uniform
black finish of steel components is, today,
extremely popular and adds considerably to the
perceived value of the product. This, combined
with the unique quality that component dimensions
are not altered and an even colour is achieved
over blind holes and threads, makes it a must
for any precision engineer.
Any precision
engineering company manufacturing metal parts
which require colouring and corrosion protection
without resulting in dimensional change would
benefit by installing their own Blackfast, room
temperature blacking line.
Examples of product
commonly blacked:-
Machinery, Drills,
Taps, Counter bores, Cast iron components, Hydraulic
components, Jigs, Fixtures, Machine tools, Hand
tools, Tool holders, Gauges, Gears, Moulds,
Fasteners ........ and many more!
Applications
of Blackfast
|
INDUSTRIAL
MACHINERY PARTS
CUTTING
TOOLS
TOOL
HOLDERS
TAPS
AND DIES
CHAINS
AND SPROCKETS
MACHINE
TOOLS
SPRINGS
DRILL
BITS
|
HAND TOOLS
JIGS AND FIXTURES
BALL
SCREWS
HYDRAULIC MACHINERY
GEARS
FASTENERS
HYDRAULIC BLOCKS
AUTOMOTIVE
PARTS |
BLACKFAST
solutions are easily controlled by a simple
titration procedure. As the active ingredients
are gradually used up, additions of fresh solution
are added. All tanks, baskets, jigs, and barrels
used in the process must be acid resistant therefore
polypropylene is ideal for the process.
Features of
Blackfast
Blacking
of iron and steel provides a finish which offers
the following features:
NO DIMENSIONAL CHANGE:
Many machined parts are manufactured to a tight
tolerance, which means plating or painting are
not acceptable.
CORROSION RESISTANCE:
The black surface absorbs wax, oil or rust preventative
sealants to give corrosion protection.
SALES APPEAL:
A durable black finish enhances the appearance
and value of a wide range of manufactured articles.
SAFETY:
By reducing light glare from moving tooling
or machinery, it eases fatigue and contributes
to operator safety.
Blackfast Benefits
| |
COLD |
HOT
OXIDE |
| |
|
|
| Room temperature
operation |
YES |
NO-
140 degrees C |
| Low energy
operating cost |
YES |
NO-
high heat up and maintenance cost |
| Safe and easy
chemical addition |
YES |
NO-
addition of water and chemicals
needs close control to avoid eruptions and
splattering |
| Non-fuming
baths |
YES |
NO-
extraction necessary |
| Instantly ready
for use |
YES |
NO-
bath requires to heat up to 140
degrees C |
| Low capital
cost to set up |
YES |
NO-
expensive tanks, heaters, controls
and extraction required |
| No heat distortion
of parts |
YES |
NO-
distortion can occur |
| Convenient
to set up an in-house operation |
YES |
NO-
requires power, services and extraction |
| Blackens cast
iron |
YES |
NO-
causes red/brown finish |
|